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Project Overview
Client: A leading RV interior component supplier based in Germany
Location: Mass production for European motorhome and caravan manufacturers
Product: Custom PVC/ABS Horizontal & Vertical Tambour Door Profiles
Client’s Challenges
The client specialized in interior solutions for premium RV brands, facing three core challenges:
Strict RV Industry Requirements
RV cabinet doors demand ultra-lightweight materials, impact resistance, and smooth, quiet sliding performance to withstand vibration during travel.
Custom Dimensions & Complex Profiles
Each RV model has unique cabinet layouts, requiring custom tambour door profiles with specific widths, and radii designs. Standard off-the-shelf profiles couldn’t meet their needs.
Fast Production & Consistency for Mass Orders
The client supplied multiple RV manufacturers, requiring large volumes with tight lead times, uniform quality, and consistent color matching across all batches.
Ruizhan’s Manufacturing Solution
We leveraged our in-house R&D and production capabilities to deliver a tailored RV-specific solution:
RV-Optimized Profile Design
Our engineering team adapted the standard roller shutter profile to meet the customer's needs: using lightweight yet robust PVC/ABS material, strengthening the interlocking structure for improved durability, and a smooth, low-friction surface for quiet operation.
Custom Mould Development for Unique RV Layouts
For the client’s new RV models with custom cabinet sizes, we designed and produced custom moulds. This included both horizontal (side-sliding) and vertical (roll-up) profiles, tailored to fit tight cabinet spaces and curved openings common in RV interiors.
High-Volume, Consistent Production
Our automated production lines ensured uniform quality across every batch, with strict dimensional checks and color matching to meet the client’s high standards for OEM supply.
Custom Finishes & Brand Support
We offered a range of RV-friendly finishes (matte, wood grain, scratch-resistant), plus custom packaging and private labeling options to support the client’s brand identity.
Lightweight, Durable Profiles Built for RVs
Our custom profiles are optimized for the RV environment: lightweight to reduce vehicle weight, yet strong enough to withstand vibration, impact, and daily use on the road.
Custom Moulds for Unique RV Layouts
Our ability to develop custom profiles quickly allowed the client to support new RV models without expensive tooling delays, helping them win new contracts with major manufacturers.
Reliable, On-Time Mass Production
With our scalable production capacity, the client received consistent, on-time deliveries for all their OEM orders, eliminating supply chain disruptions.
One-Stop Supply for All Tambour Door Needs
From standard horizontal profiles to custom vertical roll-up doors, we became the client’s single source for all tambour door requirements, simplifying their supply chain.
This partnership shows how Ruizhan’s manufacturing expertise supports the unique needs of the RV industry. From lightweight, durable standard profiles to custom moulds for one-of-a-kind layouts, we deliver solutions that help interior suppliers and RV manufacturers build better, more reliable vehicles.
